{"id":28571,"date":"2021-09-19T01:00:00","date_gmt":"2021-09-19T11:00:00","guid":{"rendered":"http:\/\/darkerview.com\/wordpress\/?p=28571"},"modified":"2021-09-19T13:57:07","modified_gmt":"2021-09-19T23:57:07","slug":"additive-manufacturing","status":"publish","type":"post","link":"https:\/\/darkerview.com\/wordpress\/?p=28571","title":{"rendered":"Additive Manufacturing"},"content":{"rendered":"\n<p>For much of the past couple decades I have worked at employers who had machine shops.  I was regularly in those shops making parts for work, or on occasion after hours for myself.  All of the little parts I need for the many projects that appear here on <a href=\"https:\/\/darkerview.com\/wordpress\/\">Darker View<\/a>.<\/p>\n\n\n\n<div class=\"wp-block-image\"><figure class=\"alignright size-thumbnail\"><a href=\"https:\/\/darkerview.com\/wordpress\/?attachment_id=28579\"><img decoding=\"async\" loading=\"lazy\" width=\"200\" height=\"200\" src=\"https:\/\/darkerview.com\/wordpress\/wp-content\/uploads\/2021\/09\/CK42-39-21255-DC-200x200.jpg\" alt=\"Building an Ender 6 3D printer\" class=\"wp-image-28579\"\/><\/a><figcaption>Building an Ender 6 3D printer<\/figcaption><\/figure><\/div>\n\n\n\n<p>My current employer does not have a machine shop leaving me no way to make parts for telescopes, electronics projects, or even little repairs around the house.  Neither do I have space for a machine shop in the house.  Fortunately another, more recent solution is inexpensive and quite capable, additive manufacturing.<\/p>\n\n\n\n<!--more-->\n\n\n\n<p>Traditional machining is subtractive manufacturing, you start with a hunk of metal, plastic, or wood, and cut away the parts you do not need to make the part you want.   This is how I have done it for decades.   Additive manufacturing is building a part up out of some base material.  The most common form of this today is Fused Deposition Modeling, or more commonly called 3D printing.<\/p>\n\n\n\n<p>I have been fiddling with an older used machine for some time, but it proved to have quite a few problems.  Needing to get operational, and wanting to make larger parts than the smaller machine could handle, I purchased a new printer, a <a href=\"https:\/\/www.creality3dofficial.com\/products\/ender-6-corexy-3d-printer\">Creality Ender 6<\/a>.<\/p>\n\n\n\n<p>For the last couple weeks I have been having fun, making parts and learning the finer points of printing plastic.  Many lessons have been learned&#8230;  Good 3D design is an art, slicing is black magic, bed leveling is a <a href=\"https:\/\/www.urbandictionary.com\/define.php?term=pita\">PITA<\/a>, bed adhesion can be tricky, <a href=\"https:\/\/www.elmers.com\/glue-sticks.html\">Elmer&#8217;s glue stick<\/a> is fantastic stuff, <a href=\"https:\/\/www.simplify3d.com\/support\/materials-guide\/pla\/\">PLA<\/a> is fun to print with, <a href=\"https:\/\/www.simplify3d.com\/support\/materials-guide\/flexible\/\">TPU<\/a> is even more fun, <a href=\"https:\/\/www.simplify3d.com\/support\/materials-guide\/abs\/\">ABS <\/a>is no fun at all.<\/p>\n\n\n\n<p>My skills in traditional machining and experience with CAD have proven to be a good basis for using 3D printing.  I am climbing the learning curve quite quickly, with very few mis-steps along the way.  My first parts have proven to be well designed and quite usable.<\/p>\n\n\n\n<iframe loading=\"lazy\" src=\"https:\/\/www.facebook.com\/plugins\/video.php?href=https%3A%2F%2Fwww.facebook.com%2Fandrew.cooper.587268%2Fvideos%2F914879736109085%2F&amp;show_text=0&amp;width=560\" width=\"560\" height=\"315\" style=\"border:none;overflow:hidden\" scrolling=\"no\" frameborder=\"0\" allowtransparency=\"true\" allowfullscreen=\"true\"><\/iframe>\n\n\n\n<p>Watching the printer lay down plastic is mesmerizing, the quick precise movements with the object slowly appearing below the nozzle.  It is a slow process, with even smaller parts taking hours to complete.  You need to keep an eye on the machine, to do this I re-deployed one of the little <a href=\"https:\/\/wyze.com\/\">Wyze cameras<\/a> to the side of the machine, hacking it for a closer focus and stationing it on the corner of the machine to allow me to watch the process from anywhere on my phone.<\/p>\n\n\n\n<p>My first prints were a little project I had designed a while back, and turned out to be a fun and productive first project for the new printer, a small right angle finder for the <a href=\"https:\/\/darkerview.com\/wordpress\/?p=23108\">Astrola telescope<\/a>.  Three parts, two in PLA and one in soft TPU, were made without much issue, only one big pile of spaghetti when a part failed to adhere to the bed well enough, another lesson learned.<\/p>\n\n\n\n<p>The Ender 6 is a nice machine, with well thought out mechanics and quality components.  It does suffer from a few small design deficiencies.  Things like an inadequate cable clamp at the top of the hot end, or lack of internal lighting.  These are quickly rectified, a couple parts downloaded from other users and printed off, then bolted into place.  I could go further, a robust user community posts their ideas and design files online, 3D printers are ripe for customizations and user improvements.<\/p>\n\n\n\n<p>With a fair number of parts completed in the last two weekends I am satisfied that the 3D printer will be able to make most of the little parts I will need for my various projects.  A new skill, and a new technology for me, one that gets the job done.  I have quite a few small parts needing printing, a few backlog parts needed to finish other projects, this 3D printer will be busy for a while.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>For much of the past couple decades I have worked at employers who had machine shops. I was regularly in those shops making parts for work, or on occasion after hours for myself. All of the little parts I need for the many projects that appear here on Darker View. My current employer does not &hellip; <a href=\"https:\/\/darkerview.com\/wordpress\/?p=28571\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;Additive Manufacturing&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":28579,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":[],"categories":[2793],"tags":[2796,2795,2794,2125,2129],"jetpack_featured_media_url":"https:\/\/darkerview.com\/wordpress\/wp-content\/uploads\/2021\/09\/CK42-39-21255-DC.jpg","jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=\/wp\/v2\/posts\/28571"}],"collection":[{"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=28571"}],"version-history":[{"count":5,"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=\/wp\/v2\/posts\/28571\/revisions"}],"predecessor-version":[{"id":28580,"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=\/wp\/v2\/posts\/28571\/revisions\/28580"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=\/wp\/v2\/media\/28579"}],"wp:attachment":[{"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=28571"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=28571"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/darkerview.com\/wordpress\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=28571"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}