wiring – A Darker View

Ender 6 Hot End Cable Clamp

The Creality Ender 6 is an impressive 3D printer, particularly for the price. It does exhibit some obvious design issues however. One of these is the hot end cable clamp, it is just not sized well. This critical cable harness flexes constantly as the hot end moves back and forth.

The supplied clamp is one of the few 3D printed parts on the Ender 6. As you can see from the photo the clamp is simply not large enough to properly secure the cable loom. This is odd, as it would have been so simple to design and print a properly designed part.

Can you leave the clamp like this? Some hackers do, I have seen several YouTube videos of well used Ender 6’s with the original cable clamp and loose wiring. It does work, I printed my first prints with the clamp like this. However, if left alone it is likely that the wires would be stressed over time leading to premature failure of the cabling and requiring an annoying repair effort.

Working on it…

Schematics, notes, and tools scattered beside the work area... — Schematics, notes, and tools scattered beside the work area…

Terminal Block

Relay

Rewiring a Celestron NexStar Telescope

The original NexStar telescopes are great instruments. Ours has seen many uses, from dark skies to not so dark skies as it has been set up in the Arizona Desert, the summit of Mauna Kea, or various school yards and resorts for public viewing. It has been used as a visual instrument, a photographic ‘scope, even done a little real work.

For the most part the scope has worked well, and has been well maintained, even updated with the latest hand pad controller. But on occasion there is a problem… connection issues would crop up. The dreaded “No Response 16” or “No Response 17” errors would appear, indicating that the motor control board is not talking. This would result in having to power cycle and realign the telescope.

Lately the errors have become more problematic. The last straw was a public event I recently used the telescope for, setting up the telescope for Halloween. Continual errors plagued the evening, a constant struggle. While the scope usually tracked, I could not use GOTO as each alignment was quickly off by just enough to be useless.

Under the Hood — Under the hood of the NexStar showing the new cables

I have had the telescope apart too often in attempts to fix this, inspecting and re-seating the cables. This usually works, the problem will go away, for a while.

In general I like what I see inside the telescope. A well designed piece of kit with good components. Decades of taking gear apart have provided me so many examples of poor or good design. Inside the NexStar I just like what I see. The telescope is easy to get apart, just a few screws to remove each cover, exposing everything you might need to work on. The designers of this telescope obviously took pride in their work, it shows.

The exception to this is the wiring. There are a number of issues that can create trouble. Or rather there were a few issues, I just took care of that…