Modding the HBS

Just checking to see if I got the wiring right. Some modifications to the telescope HBS, Hydraulic Bearing System, to allow for a slower startup. Some new hydraulic valves installed by Mark, a few new relays added by me, and the job is done. Hopefully less sputter and spitting on startup to keep the oil off the drive tracks. The system is a classic relay logic controlled setup, seriously old-school.

Modifications to HBS
Just checking the wiring in HBS

Broken, Now Fixed

It is always a good day when I drive up the mountain to a broken telescope, then drive down leaving a working telescope. Easy to say, not always easy to accomplish, the simple statement obscuring a day of struggle to solve the problem and fix it.

Smoked Relay
A relay with a blown out coil from the Keck 2 telescope drive
Such a day was Monday.

The Keck 2 telescope drive is a complex beast of dozens of relays, miles of cabling, servo amplifiers and power supplies, plus several circuit boards designed and built in the 1980’s holding a bewildering array of arcane logic.

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Mauna Kea Telescope Gallery

Changing a Light Bulb

How many engineers does it take to change a light bulb?

Arc Lamp Bulb
An arc lamp bulb for the AO calibration source
Nearly every morning I begin the day with reading the nightlogs, a write-up of everything that went wrong in the night on both telescopes. Normally there is nothing I need worry about, or perhaps something to follow up on during the day. But occasionally, not very often, I find a nightlog that indicates I will be re-scheduling my whole day, dropping any previous plans and driving up the mountain.

This is one of those times. A nightlog coded as critical, the Keck 2 adaptive optics system has a slight problem, no output from the white light source, no calibrations, no science. Waiting until after 9am I call the support crew on the summit… Do you know how? No. I wrestle with the thought for a few moments. No avoiding it, I need to drive to the summit.

So how many engineers does it take to change a light bulb?

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Cruft

The Keck Adaptive Optics systems are workhorse scientific instruments. Equipment that has resulted in so many great astronomical discoveries. The AO systems have also seen a great deal of improvements and upgrades through the years. New computers, a new wave-front controller, guide star lasers added, new cameras, different science instruments, and much more.

Cruft
A pile of electronic cruft removed from the Keck 2 AO enclosure.
While the new gear has improved the systems dramatically, the result is that there is a fair amount of disused bit and pieces hanging about. Mostly cabling, but more than a few unused boxes of electronic gear are still sitting in place in the racks.

Eventually I just get fed up with it and insist we spend some time getting rid of it. With no AO use scheduled for a while there is a chance to spend a couple days ripping out this pile of cruft. Identifying and removing unused boxes. Following cables to nowhere, wire cutters in hand to snip away the multitude of nylon zip-ties.

We remove three large armloads of cables and other gear, carring the pile down to the electronics lab for sorting through and disposal. Most of it is horribly obsolete, things like KVM’s for PS/2 style mice and keyboards, or cables for old Sun computers. Most of it will simply be thrown out. It feels so good to get it out of AO and to clean up the place a little.

I called this pile of junk cruft, a word that drew funny looks from my co-workers. You don’t know what cruft is? What sort of nerds are you? Sorry, cruft is what I have always called leftover technical junk.

Cruft is jargon for anything that is left over, redundant and getting in the way. It is used particularly for superseded and unused technical and electronic hardware and useless, superfluous or dysfunctional elements in computer software. – Wikipedia

It turns out that the word has a long history in engineering and computer science with a heritage that includes MIT and Harvard. It is indeed the proper word for the detritus that had been accumulating in the AO vault.

Warp3

I have previously covered the importance of warping, tuning the Keck primary mirror segments for optimum optical performance. Warping has been my responsibility for some years now. Reading out the settings of the thirty strain gauges on the back of each segment is performed by a test fixture, a computer and a sensitive data acquisition system. Over the last year I have designed, built, and programmed a new test fixture.

Keck mirror segment warping fixtures
The old and new warping fixtures being tested side-by-side on a spare segment
The old warping fixture was showing its age. Built in 2000 it has been in use for 16 years. It is the computer that I was most worried about, it has begun to crash randomly, usually at the worst possible time. Replacing the computer has some issues as well, the A/D system uses a parallel interface, something not found on any modern computer. The operating system is Windows XP, while unsupported, at least you can still install and use this old operating system. The software is in an ancient version of LabView. I have no love for LabView, too many bad experiences with it, it crashes too often and the licensing issues are horrible.

As this is the third generation warping test fixture the name of the software is obvious… Warp3

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Dual Lasers on the Galactic Center

I have been trying to get some good photos of both Keck lasers on the galactic center for some years. Other photographers have produced spectacular photos that have me seething with envy. Why can I not get equivalent photos? It is not like I have a lack of access. The answer is mostly bad luck and circumstance. I do work, this limits the nights I can make the attempt. On those times I have ascended the mountain to photograph I have been plagued by bad weather.

Dual Lasers on the Galactic Center
Both Keck lasers aimed at the center of the Milky Way galaxy
There are only a few nights a year when Andrea Ghez and the UCLA Galactic Center Group have both telescopes scheduled, the night when both lasers will be focused on the core of our galaxy and the massive black hole that dwells there. Last year I had attempted a night only to find clouds and fog through the night allowing only a few moments of dual lasers and disappointing results.

This year looked to be much the same. The night was set, I had volunteered to host several local photographers, we had film permits on-hand, an observatory vehicle reserved, all the arrangements made. The only issue? The Mauna Kea Weather Center forecast promised high clouds and fog for the night. I was bracing for yet another disappointment.

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A Precipitation Sensor

Getting rain or snow on the primary mirrors is bad.

Open Dome
The Keck 2 primary mirror
The normal method of detecting conditions that might lead to rain or snow is by monitoring the humidity or dew point. If the dew point approaches the current temperature, to within a few degrees the operators must close the domes. This is much the same thing as the humidity approaching 100%. Thus I have installed several new humidity/dew point/temperature sensors over the last few years. These replaced some old and troublesome equipment that had been in place for over a decade.

The problem… You can have both rain and snow occur with low humidity. Moist air above the telescope can produce rain or snow which falls into drier air at the summit level. This can catch the operators by surprise, a situation we have observed on a number of occasions.

To help detect this you can deploy a precipitation sensor, something some of the neighboring telescopes have done. The engineers over at CFHT were kind enough to show me the units they had installed during their remote operation project.

Keck Weather Mast
Various instruments atop the Keck Observatory weather mast
Yes, I just went out and bought one. Not just any old unit either… The best precipitation sensor I could locate on the market, a Vaisala DRD11A. The sensor uses a capacitive detection method. Moisture on the top of a plate will change the capacitance and trigger the sensor. The plate is tilted to allow rain to run off and heated to melt snowflakes and sleet. testing on my work bench showed this to be pretty effective and quite sensitive. Yes, you can visualize me sitting at the bench dripping water on a sensor… It worked.

Not that the project was finished there… The new sensor does not come with any sort of network interface. Rather surprising given that just about everything else Vaisala sells has either a serial interface or an ethernet interface. This sensor has just a couple simple outputs… A logic level indication of precipitation, an analog output representing roughly how much, and a frequency output representing the same thing. I needed to interface this unit to the network. As I have installed a terminal server in the rack below the weather mast, at the minimum I needed a serial port.

While I was at it there are a couple other little devices I want to install on the weather mast. These need a network interface as well. May as well put together another little PIC controller and assemble it all together in one neat little package. a few evenings of coding and I had my solution, an interface that allowed remote computer control and status read-back. How many microcontrollers do I have performing little tasks at the summit now? Quite a few.